Don’t Let Undetected Hydrocarbons Turn Your Diesel Engine Into An Ignition Source
ShockerEDGE detects hydrocarbons early and triggers automatic engine shutdown to prevent diesel engine runaway and ignition risks in hazardous environments
- Hydrocarbon and LEL gas detection
- Proactive automatic shutdown
- Compatible with positive air shutoff systems
- Self-calibrating & self-diagnostic system
- Zero engine stress
Undetected Hydrocarbon Gas Can Trigger Fires or Explosions
In hazardous environments, hydrocarbon gases can enter the air intake of diesel engines. When combustible gases mix with intake air, the engine can overspeed & become an ignition source capable of triggering fires, explosions.
Ignition risks include:
- Hydrocarbon gases entering diesel engine air intakes
- Flammable gas concentrations reaching explosive limits
- Diesel engines operating without gas monitoring systems
ShockerEDGE continuously monitors hydrocarbon gases and can trigger automatic engine shutdown before diesel engine runaway or ignition risks escalate.
How the ShockerEDGE Protects Diesel Engines
The worst outcome on any job site is a call home that someone’s not coming back. In Buffalo’s oil and gas operations, flammable gases and diesel engines are a known risk, and runaways don’t give warnings.
That’s why we build automated positive air shutoff and engine gas detection systems that respond faster than any operator can. ShockerPASS and ShockerEDGE work together to stop incidents before they start with no guesswork or delays.
Continuous Hydrocarbon Gas Detection
Hydrocarbon gases are not always visible in hazardous environments. ShockerEDGE continuously monitors the surrounding air to detect hydrocarbons before they create ignition risks or runaway conditions around diesel engines.
LEL Gas Monitoring and Early Warning
Flammable gas levels can rise quickly toward explosive limits in a matter of minutes. ShockerEDGE monitors gas concentrations approaching lower explosive limits to identify dangerous conditions early.
Automatic Engine Shutdown Integration
When hazardous gas levels are detected, ShockerEDGE can trigger automatic engine shutdown and integrate with positive air shutoff systems to prevent ignition events.
What Our Customers Are Saying
Thank you and your company for producing such an excellent product. We were very impressed by the fit and finish of the valves. Excellent design, easy to use, and they look great! We installed 11 of these so far on a fleet of different automotive and heavy duty trucks all without issues. The 2 year warranty is excellent peace of mind. Your support staff there at Headwind Solutions is also excellent and everyone is very friendly and knowledgeable.
I emailed the company before ordering product and had a quick response. I googled other products to compare, Headwind Solutions had features i was looking for. I follow up email came and i was asked to call to discuss my needs. I made the call and talked with Steve Podolski. Steve was not a pushy sales person but was concerned about getting me the right product for my unit. I ordered my kit and steve did what he could to get me the best deal he could.
Absolutely the best customer care I have seen in a long time had a little problem with my valve Steve got me all fixed up would recommend their product to anyone in the oilfield industry was very easy to install and even when I was stumped on the wiring called customer support and given excellent directions on how to solve the issue thanks again Steve for going above and beyond.
Industry-Leading Gas Detection for Diesel Engine Safety
Hydrocarbon gases can accumulate quickly in hazardous environments. Detection systems must identify dangerous conditions early and respond before an engine becomes an ignition source.
Continuous Gas Monitoring Without Manual Calibration
Traditional gas detectors require bump gas, calibration stations, and regular technician visits to remain accurate. ShockerEDGE continuously monitors ambient air and automatically recalibrates every two seconds, eliminating the need for manual calibration or docking stations.
Early Shutdown Before Ignition Conditions Develop
ShockerEDGE detects hydrocarbons in the surrounding air and automatically shuts down the engine when gas levels reach approximately 7.5% of the lower explosive limit (LEL).
Turns Your Engine Into a Continuous Gas Monitor
Installed directly on the engine, ShockerEDGE analyzes the air entering the intake using molecular spectrometer technology, allowing the engine itself to function as a continuous gas monitor while equipment is operating.
About Headwind Solutions
Headwind Solutions develops engine safety systems designed to prevent diesel engine runaway and ignition hazards in hazardous industrial environments. Our patented technologies, including ShockerPASS and ShockerEDGE, were developed in-house by a team with decades of industry experience working with diesel engines in oil and gas, mining, and heavy industrial operations.
Every Headwind safety system is engineered to help protect personnel, equipment, and operations when diesel engines operate near flammable gases or in conditions where overspeed events can occur.
Frequently Asked Questions
When does ShockerEDGE trigger engine shutdown?
ShockerEDGE automatically shuts down the engine when hydrocarbon gas levels reach approximately 7.5% of the lower explosive limit (LEL) to prevent the engine from becoming an ignition source.
Does ShockerEDGE require calibration or bump testing?
No. ShockerEDGE continuously recalibrates itself every two seconds, eliminating the need for bump gas, calibration stations, or manual sensor adjustments.
Can ShockerEDGE work with engine shutdown systems?
Yes. ShockerEDGE can integrate with engine shutdown systems, including ShockerPASS positive air shutoff system, to provide layered diesel engine safety protection.
Where is ShockerEDGE commonly used?
ShockerEDGE is commonly used in oil and gas operations, drilling sites, and other hazardous environments where diesel engines operate near flammable gases.
How is ShockerEDGE different from traditional gas detectors?
Traditional gas detectors require frequent calibration and manual testing to remain accurate. ShockerEDGE continuously recalibrates itself and analyzes the air entering the engine intake, allowing the engine to function as a continuous gas monitoring system.
Get the Right ShockerEDGE Gas Detection System
Every hazardous environment is different. Request a quote, and our team will help you determine the right ShockerEDGE gas detection system for your equipment and operating conditions.